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Saw Blade Glossary
Alternate Top Bevel (ATB): (Carbide tipped circular
saw) The tops of alternating teeth are beveled to
one side of the blade or the other at approximately 15
degrees. This tooth configuration bears a sharp pointed
tip that provides a neat clipping action for very fine
finishes. Two teeth will span the entire with of the
kerf. Alternate Top Bevel Design shear cuts the material
for clean cutting without chipping or splintering. For
use on cutting wood, plywood, veneer, hardboard,
fiberboard and particle board.
Advantages
1. It produces very low cutting pressures that almost
eliminate the tendency to tear out.
2. The chips fall free in the chip spaces created by the
large side clearance angles.
Disadvantages:
1. The leading point is susceptible to wear and damage
from shock loads.
2. Cutting forces perpendicular to the beveled edge
result in semi-lateral thrusts on the saw body.
3. In Sharpening it is difficult to maintain an equal
bevel and equal diameter across the points of the teeth
around the saw.
Anti-Kick Saw Blades: Saw Blades with
anti-kickback shoulders that limit the amount of
material that can safely be cut by each tooth. This
virtually eliminates the kickback caused by overfeeding.
Also called safety saw blades.
Anti-Kickback Limitator: The Projection at the
back of the shoulder which limits the maximum tooth bite
to the safe limit for that blade design.
Anti-Stick Coatings: As used on saw blades, these
coatings decrease friction and heat buildup and help
provide cleaner, smoother and quieter cutting
action. Anti-stick coatings also resist resin and pitch
buildup and improve safety conditions.
Arbor: The shaft, driven by the saw's motor,
which turns the saw blade. Also called a mandrel.
Arbor Hole: (Carbide tipped circular saw) The
center bore joins the saw blade with the saw. Its
function is critical, for no matter how good a saw blade
or saw is, if the arbor fit is no exact, neither will
function to its maximum efficiency. We use hand tested
meters and gauges to assure the exact diameter arbor.
ATB: Alternate Top Bevel. (Carbide tipped
circular saw) Tooth configuration where the top
bevel alternates from right to left. Top bevel can range
from 10° to 20°. Used for crosscutting hardwood and soft
wood, and general purpose cutting.
Back: (handsaw) is the part opposite the teeth
that faces up in normal use.
Backsaw: (handsaw) A saw with a thick steel or
brass spine, used for joinery or with a miterbox for
accurate cutting.
Baseline of Teeth: (handsaw) An imaginary
line connecting the points at the bottom of each saw
tooth, parallel to the front of the saw.
Bore: Arbor Hole Diameter.
Brazing: The method used to attach the carbide
tips to the blade body. Both the tip and the body are
heated above the melt point of the brazing compound,
which then flows by capillary action into the joint
forming a bond between the parts.
Breasted Saw: (handsaw) The teeth on some
saws are in a slightly convex arc instead of a flat
plane. This may have been done to reduce friction as the
teeth run through the wood. Many saws don't have
breasting, so the practice may have been discontinued.
The breasting effect is quite obvious on a one- or
two-man crosscut saw for felling trees. On a hand saw it
is much less, the blade is wider by about the height of
saw tooth in the center of the blade.
Carbide Tips: (Carbide tipped circular saw) A
carbide tipped blade will stay sharp approximately 10
times longer than an ordinary steel blade. The reason is
that tungsten carbide, a man made substance, is one of
the hardest materials known to man.
Carbide Tooth: (Carbide tipped circular saw)
Carbide is an alloy composed of Cobalt and Tungsten.
This alloy gives longer lasting tips, sharper cutting
edges, and greater impact resistance.
Cast Steel: (handsaw) A name used in the
19th and early 20th century for the carbon steel that
was used in saws. It can be hardened and tempered with
heat. It came in various grades with names like silver
steel, crucible steel, refined crucible steel, spring
steel, London spring steel, extra refined London spring
steel, et al.
Chipper: In dado sets, small cutting tools with
varying widths. Chippers are places between the cutters,
or the outside blades, of the dado set to adjust the
width of the cut.
Chipping: The condition caused when the saw blade
lifts and tears the wood fibers as it exits the
material. This causes the edge of the cut to be ragged.
Clearance Angle: The angle between the lower face
of a saw blade and the material being cut.
Close-Up or Let-In Handle: (handsaw) The
handle placement and shape that was developed by Disston
in the 19th century, distinguishing their saws from
traditional English patterns. The hand is above the heel
of the saw rather than behind it, putting the hand
closer to the work.
Comb: Combination Grind. (Carbide tipped
circular saw) Is a mixture of ATB and Flat top where
each group of 5 teeth are lead by a flat top raker tooth
and followed by top bevel teeth alternating from left to
right. General purpose use.
Combination Saw Blade: Saw blades used for both
ripping (cutting with the grain of the wood) and
crosscutting (cutting across the grain).
Conical: Conical tooth grind. Tooth has a
negative radial relief angle. Used for scoring blades
where the width of the slot is controlled by the height
of the scoring blade.
Crosscut: A cut made across the grain of the
wood.
Crosscut blade: A crosscut blade has teeth
oriented in an "alternate-top bevel" (ATB) pattern. ATBs
have the teeth points beveled to the outside of the
blade, alternating sides with every other tooth. This
pattern is designed to slice wood fibers like a knife,
separating them cleanly. A rip blade has teeth with flat
tops (rakers) to plow through the wood like a chisel,
pulling with the direction of the fibers and making a
clean cut.
Crosscut Saw: (handsaw) In this context, a
handsaw used to cut a board through its width (across
the grain). The name is also used for manual saws
designed to cut down trees.
Cutoff: Refers to the smooth cutting of wood,
plywood, chipboard, paneling, pressboard, etc.
Cutter: In dado sets, the two larger, outside
blades.
Cutting Angle: The angle between the upper face
of the saw blade and the material being cut. Also known
as a rake angle.
Dado: A flat-bottomed recessed cut made across
the grain of a board. (2) A set of blades used to
produce precision grooves.
Dampener: Used to improve saw blade performance
by stiffening the saw blade plate and dampening sound
and vibration caused by the saw's belt, motor, and
bearings. Dampeners are mounted on the saw's arbor
directly next to the blade. Also called a saw blade
stabilizer.
Diameter: (Carbide tipped circular saw) The
diameter is measured from the furthest edge of one tip
to the furthest edge of the tip directly opposite.
Generally speaking, the larger diameter blades are
thought of as industrial quality for two reasons:
(Carbide tipped circular saw) 1)a larger diameter can
facilitate more teeth for a smoother cut and 2) with a
larger diameter, each tooth will have to work less and
the blade will last longer as a result. We manufacture
blades which range in diameter from 3-3/8inch up to
18inch.
Dovetail Saw: (handsaw) A small backsaw
used for fine joints, particularly dovetails for
drawers.
Etch and medallion: (handsaw) are on the
left side of the saw.
Expansion Slots: Slots cut radially into the
blade body which control the expansion of the blade due
to heat and centrifugal forces.
Expansion Slots: (Carbide tipped circular saw)
The basic function of the expansion slots, which are
used primarily on larger diameter blades is to create an
outlet for heat buildup created during cutting. For
example, imagine a 10" piece of steel with 60 or 80
carbide teeth turning at a speed of 6,000 RPM entering a
piece of hard wood such as oak. A great deal of heat is
built up by a combination of factors; including
friction, contrifical force and the cutting material
itself. Even the very best steel blade will heat up to a
point where the heat is great enough to force the steel
to expand. When this happens the heat (or forced
expansion) must have an outlet. The expansion slots
allow the steel to do just that, expand and contract
without warping the steel or destroying the tension of
the blade.
Expansion Slot Base Holes: (Carbide tipped circular
saw) The Expansion slot base holes is a round
geometric shape with no sharp or square corners. A round
geometric figure will take the stress of initial impact
pressure from the carbide tip entering the material and
disburse the pressure evenly throughout the body of the
saw, otherwise the blade may crack on that stress line.
Ferrous: Of or containing iron.
Finishing Saw Blade: A saw blade with higher
tooth counts to provide smoother cuts. Typically refers
to 7 1/4 inch blades with more than 40 teeth and 10 inch
blades with more than 60 teeth.
Flat or Flat Top Grind: Teeth are ground flat on
top with 0° of top bevel angle. Durable and long lasting
. Used for ripping or general purpose when combined with
thin kerf.
Fleam Or Bevel: (handsaw) The angle that is filed
into a crosscut saw's teeth, creating a knife edge that
slices wood fibers when cutting. It is the angle of the
intersection between an imaginary line perpendicular to
the saw blade and the plane of the saw tooth, seen when
viewing the saw's teeth face-on. On crosscut saws, fleam
typically ranges from 15 to 25 degrees, depending on the
saw's number of points (PPI) and whether the saw is used
mostly in softwoods or hardwoods. Fleam can also be a
compound angle, accomplished by tilting the file from
its horizontal plane. This reduces fleam on the back of
the saw teeth, and is far too complicated to explain
here. Rip saws have zero fleam because the file is used
perpendicular to the blade while sharpening.
Framing Saw Blades: Carbide tipped saw blades
used to make fast sizing cuts in all types of wood. (the
fastest cutting is achieved with thin kerf saw blades.)
Front: (handsaw) of the saw is the part
where the teeth are found.
Gauge: (Carbide tipped circular saw) The
measurement of the plate thickness. Generally, a heavier
plate will be stronger and more durable. The gauge goes
hand in hand with the steel saw body in that a heavier
plate will absorb the initial impact of the cutting edge
better than a thinner plate. CAUTION: (Carbide tipped
circular saw) Too heavy of a plate must also be
considered, as some saw machines have reduced horsepower
for economical purposes and a heavy plate may tend to
drag on the motor.
General Purpose Saw Blades: Saw blades with low
tooth counts used for fast crosscutting and ripping in
most woods and wood-related materials. This designation
is commonly used with opening price point carbide
blades.
Groove: A recessed cut made across the grain of
the wood. A groove has two straight sides that are at a
90 degree angle with a flat bottom. See also Plough.
Gullet: The cut out area in the body in front of
each tooth for chip removal. The higher the ratio of
teeth to size, the smaller the chip size and the smaller
the gullet.
Gullet: (handsaw) The space between a saw's
teeth, where the saw dust is carried out. It is an
equilateral triangle, just like the file that shapes the
teeth.
Gullet: (Carbide tipped circular saw) The gullet
is a relief area cut in front of the tooth which
provides a temporary place to store the material cut
away by the tooth on each revolution of the blade.
Gullets: (Carbide tipped circular saw) The main
purpose of a gullet is to provide clearance for the
material being removed. The design of the gullet must be
done keeping in mind such factors as material being cut,
type of cut (rip or crosscut and smooth or rough), speed
of the cut, type of tooth design and pitch or hook angle
of the teeth. For example, a Rip saw blade is designed
to cut very quickly along the grain of the wood. It has
fewer teeth and a large gullet to aid in the removal of
sawdust. By contrast, a Crosscut saw will have a
smoother, slower cut against the grain, therefore having
more teeth and a smaller gullet design. The major issue
to consider in design is to have no sharp or square
corners as they will lend themselves as a natural stress
or fault line in the saw blade.
Handsaw: A frameless saw, as opposed to a bowsaw
or other framesaw, used to cut wood.
Heel: (handsaw) is the end near the
handle on a handsaw.
Hollow Ground: A concave bevel edge on a tool.
Hook Angle: The angle the face of the tooth makes
with a line projecting radially from the center of the
bore and comes into contact with the tooth. Ranges from
20° to:7°.
Hook Angle: (Carbide tipped circular saw) The
hook angle is the amount of forward or backward lean
each tooth has. The angle is measured by the
intersection of two imaginary lines. The first line is
drawn flush with the face of the carbide tip and the
second is drawn vertically while going through the
center of the arbor hole. Basically, the greater the
hook angle a blade has, the more pull or grab the blade
will have on the material being cut. A rip blade has a
large positive hook angle so it will cut very quickly.
As the hook angle approaches zero degrees and even
exceeds zero (negative hook angle), the blade exhibits
no grabbing at all. This is important when cutting
metals, where total control over the feed is needed.
Hook Angle Advantages: (Carbide tipped circular saw)
Aggressive 20 degree positive hook angles found on
rip blades pull the wood into the blade. Standard hook
angles range from 5 to 15 degrees positive. Negative
hook angles, usually -5 degrees, are used to prevent
self-feeding of materials and give the operator maximum
control over the feed of cut.
Kerf: The area removed from a board by a
saw, determined by the thickness of the blade plus the
amount of set to the teeth plus the wobble caused by
use. Kerf is the width of cut the blade makes under
ideal conditions and does not account for equipment
arbor run out.
The wider the kerf, the harder the saw is to push while
cutting.
Kerf: (Carbide tipped circular saw) The width of
the carbide tip measured from the two widest points of
the top of the carbide tip. The kerf on a carbide tipped
saw blade acts as the set in the blade giving it the
clearance it needs to cut through the material
Kerf and Plate Thickness: (Carbide tipped circular
saw) Kerf determines the with of the cut and plate
thickness determines the amount of relief between the
material and the blade.
Medallion: (handsaw) The proper name for the
enlarged face of one of the saw nuts that holds the
handle. It typically gives the brand name of the
manufacturer or says Warranted Superior, which was
common on what today would be called a generic brand
saw.
Miter: The process of cutting material for an
equal angle joint.
Nib: (handsaw) is the bump on the back of
many older saws, near the toe. It serves no purpose
other than decoration.
Nonferrous: Materials and metals not of or
containing iron, such as aluminum, copper,
brass and lead.
Number of Teeth: (Carbide tipped circular saw)
This is on variable that will have the most noticeable
effect on the cutting action of the saw blade.. As the
number of teeth increases, the blade will have a
tendency to cut very smooth but slower than a blade with
fewer teeth. Also, as the number of teeth increases, the
distance between each tooth is decreased therefore
reducing the size of the gullets making chip ejection
from the gullet more difficult. This is where the design
of the gullet, shoulder, tooth style and hook angles
become of the utmost importance. Placing more teeth in
the same amount of space can only be successful if
everything matches perfectly.
Panel Saw: (handsaw) A handsaw 24 inches
in length or less.
Plane: In woodworking, to make a surface smooth
or even.
Planer-Combination: (Carbide tipped circular saw)
Planer Combination combines 4 Alternate Top Bevel Teeth
with 1 raker. The basic function of the raker tooth,
which is lower than the tips of the scoring teeth
and narrower: (Carbide tipped circular saw) it removes
the V-shaped piece of material left in the center of the
cut by the alternating top bevel teeth. This tooth
configuration provides a very smooth cut.
Advantages
1. It produces very low cutting pressures that almost
eliminate the tendency to tear out.
2. The chips fall free in the chip spaces created by the
large side clearance angles.
3. A balanced cutting force.
Disadvantages:
1. The leading point is susceptible to wear and damage
from shock loads.
2.In sharpening it is difficult to maintain an equal
bevel diameter across the points of the teeth around the
saw.
Plate: The thickness of the saw body.
Plough: A recessed cut made with the grain of the
wood. A plough cut has two straight sides that are at a
90 degree angle to a flat bottom. See also Groove.
Points Per Inch (PPI): (handsaw) The
measurement of tooth pitch traditionally used by saw
manufacturers. The number of PPI is always one more than
the number of teeth per inch. To determine the number,
line up the point of one tooth with an inch mark on a
ruler. Include that point and count all additional
points until you reach the next inch mark on your ruler.
The number of points was stamped at the heel of the saw
blade on most saws. That number is not the model number
of the saw!
Precision Finishing Saw Blade: Precision
sharpened saw blades with a high tooth count and thicker
kerf. These blades provide very smooth cuts in hardwood,
softwood, plywood, chipboard, paneling, and Marlite.
Rabbet: An open-ended cut made along the edge of
a workpiece that receives or interlocks with another
piece to form a joint
Radial Side Clearance: The clearance angle on the
side of the tooth.
Rake Angle: (handsaw) The angle between the face
of a saw tooth and an imaginary line perpendicular to
the baseline of the saw teeth or front of the saw, seen
when viewing a saw from the side. It is generally 12 to
15 degrees on a crosscut saw, and zero to eight degrees
on a rip saw.
Relief Angle: The angle the top of the tooth
makes away from the cutting edge to a line tangent to
the blades circumference.
Rip blade: (Carbide tipped circular saw)A true
rip blade is less common today because many woodworkers
opt for a combination blade with both ATB and raker
teeth, usually in sets of five with the raker tooth
preceding the four ATB teeth.
Rip Saw: (handsaw) A saw with rip teeth
meant for cutting a board along its length (with the
grain).
Ripping: The process of sawing a board in the
direction of the grain of the board.
Runout: The amount of wobble in a saw blade, or
how much the blade moves from left to right during use.
Also called wobble or warp. Oldham saw blades have very
little or no runout.
Saw Plate: (Carbide tipped circular saw) The
body, which is obviously the backbone of the blade, is
made from a high carbon, chrome, nickel and special
moly-alloy steel. the steel will add durability by
preventing warping during heat buildup and strength by
absorbing initial shock pressure when cutting hard
materials. Our plate tolerance is kept to less than .003
inches. Plate tolerance (side to side wobble) or "run
out" of the saw blade is a key test of quality. If the
plate tolerance is not kept within certain
specifications, it may affect the grinding of the
carbide tip or "high speed flutter" more commonly known
as saw blade noise. Plate tolerance is a key factor to
extremely smooth cutting in a very quite environment.
Shim: (1) A thin, often tapered piece of material
such as metal or wood used to fill in space between
things. (2) A round, usually magnetic disc used with a
dado blade to provide a wider cut.
Shoulder: The part of the blade body directly
behind each tooth which provides support for the tooth.
Shoulder: (Carbide tipped circular saw) The
shoulder's major functions are to add strength and
support to the carbide tip. A well-designed shoulder
will help strengthen and guide the carbide tip through
the material being cut. Its design must be considered in
conjunction with the number of teeth, hook angle, and
gullet. A larger diameter blade can easily facilitate 60
to 100 teeth without sacrificing a strong shoulder
design.
Skewback Saw: (handsaw) The back of the saw is
concave to save weight. After it was patented, saws
without the shape were marketed as "straightback" saws.
Square Top Tooth: (Carbide tipped circular saw)
The square top tooth configuration, the top of each
tooth is ground square, perpendicular to the sides of
the blade. Square Top Grinds are designed for heavy duty
cutting.
Advantages
1. It cuts both sides of the kerf simultaneously, making
it twice as effective as teeth in a staggered tooth saw
in which each tooth cuts only one side at a time.
2. Its balanced cutting forces reduce saw body stresses.
3. It has large included angles between cutting edges
that strengthen the tooth form and keep it sharp for
longer periods of time.
4. The tooth form is relatively easy to maintain.
Disadvantages:
1. The tooth form generates relatively large cutting
pressure and this contributes greatly to chip out or
tear out at the exit point on the material.
2. Low side clearance angles inhibit the freedom of chip
flow. The chips generated in the cut drag on the side of
the cut causing a buildup.
Stopped Groove: A cut made along the grain that
stops short of one or both ends of the workpiece.
TCG: Triple Chip Grind. (Carbide tipped
circular saw) Tooth grind where one flat top tooth
is followed by a trapezoidal tooth which is slightly
higher. The higher tooth precuts material narrower than
final kerf, helping to eliminate chipping in brittle
materials such as chip board, and laminates.
Tear-out: A condition in which the saw blades
tears out the grain of a workpiece.
Teeth Per Inch (TPI): (handsaw) Method often used
to measure saws today. See points per inch.
Tensioning Ring: The area in the blade where it
is pretensioned for maximum flatness over a broad
temperature range and operational speed. Can be seen on
most blades as a faint ring approximately 3/4 the
diameter the blade.
Thin Kerf Blades: are cost effective because they
remove less material than standard kerf blades. This
saves lots of money spent on overtime-especially for
craftsmen who work with expensive or exotic woods.
Thin kerf blades use less power than standard kerf
blades. This makes them very effective for cordless
tools, under-powered tools and jobsites with overused
generators and under-powered, temporary electrical
service.
Thin kerf blades require much greater care at the
tensioning stage of production. A thin blade with
improper tensioning will be prone to wobble under
stressful cutting conditions and will actually cut a
wider kerf than a standard blade.
Taper Grinding: (handsaw) A process during the
manufacturing of good-quality saws in which the back of
the saw is ground thinner than the front, where the
teeth are. The difference is tapered across the width of
the saw. Double tapering is the additional thinning
toward the saw's toe, along the length of the blade.
Ideally the blade should not taper from heel to toe
along the teeth, only along the area of the blade near
its back.
Toe: (handsaw) is the end of the saw away from
the handle on a handsaw.
Top Bevel Angle: The angle the top of the tooth
makes from side to side.
Worm Drive Saw: A saw that has a diamond-shaped arbor
instead of a round arbor.
Triple Chip: TCG (Carbide tipped circular saw)
The first tooth, or lead tooth, has a double 45 degree
angle corner bevel. This is followed by a flat topped
raker tooth ground lower than the lead tooth. The raker
tooth removes the corners left on both sides by
the beveled lead tooth. Triple Chip Grinds combines a
balanced cutting force, low tooth drag and free chip
flow. For use on cutting hard wood, plastics, and
plastic laminated to wood.
Advantages
1. Large included angles in the cutting edges give the
triple chip form good wear resistance.
2. A balanced cutting force.
3. Low tooth drag.
4. Free chip flow.
Disadvantages:
1. The triple chip tooth form requires extra maintenance
care to avoid the risk of changing tooth forms during
sharpening. Alterations can lead to deteriorated cutting
action.
2.This triple chip tooth form has strong blunt edges,
there is a relatively low shear generating high cutting
pressures which tend to produce chip outs.
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