Carbide Processors, Inc
World's Best Brazed Tools

(Plus parts, supplies and technology to build them)

 

 

 

Carbide Specification Checklist

 

Supplier:

Supplier Representative:

Grade/Lot

Supplier ID

Customer ID

 

Chemical components

*All new material?

*Tungsten Carbide WC             %

*Cobalt Co                                %

*Other                                      %

Titanium Carbide TiC               %

Iron Fe                                     %

Vanadium Carbide VC               %

Tantalum Carbide TaC              %

Nickel Ni                                  %

Chromium carbide Cr3C2          %

Niobium Carbide NbC               %

 

Physical properties – Not all of these are important in every application

q       *Actual Density g

q       *Hardness (Ra) 

q       *Abrasion resistance

q       *Transverse Rupture Strength

q       *Tensile strength

q       *Impact strength

q       *Fracture toughness

q       *Corrosion resistance

q       Total Binder %

q       Theoretical Density:         

q       Young’s modulus of elasticity

q       Poisson’s ratio

q       Compressive strength

q       Fatigue strength

q       Thermal Expansion coefficient

q       Thermal conductivity

q       Thermal capacity 

q       Magnetic coercive force

q       Magnetic permeability

q       Magnetic Saturation (Ms)

q       Electrical Resistivity

 

Quality of manufacture - Microscopic examination – 1500x

Porosity – holes in the material

q       A  Under 10 microns

q       B  10 – 25 microns

q       C Over 25 microns

q       Binder Lakes

Clusters – oversize carbide grains – low levels are not considered harmful

q       Number of Clusters                       

q       Maximum allowable cluster size microns

q       Largest Grain  microns

Contamination – Foreign materials

q       (longest axis ______ microns

q       Pits (0.25in2)   voids 25 to 100 microns

Eta Phase - carbon deficient, brittle areas

q       none present

q       Some eta phase but does not effect performance

q       Unusable

Binder lakes – large areas of binder

Grade contamination

q       Size variance of finished parts

q       Cracks

q       Chips

 

q       Finished Product Condition

q       As sintered

q       Sandblasted

q       Washed – water rinse

q       Washed – basic solution to saponify oils and greases

q       Dust free

q       Tumbled

q       Tuffco Surface treated